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To do this they ordered enough parts to complete the batch, so they have to stock or store the materials. So Ohno came up with a system that would better fit Japan's capabilities. The whole system is based on the elimination of waste principle. Time, resources, and materials were all areas where waste could be found according to Ohno. The following are more specific areas that could be corrected to improve efficiency:
"overproduction - waste from producing more than is needed
time spent waiting - waste such as that associated with a worker being idle whilst waiting for another worker to pass him an item he needs (e...
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